Course Outline

AME104 Materials and Hardware

Course Coordinator:Adrian McCallum (amccallu@usc.edu.au) School:School of Science, Technology and Engineering

2026Trimester 2

UniSC Moreton Bay

Blended learning Most of your course is on campus but you may be able to do some components of this course online.

Please go to unisc.edu.au for up to date information on the
teaching sessions and campuses where this course is usually offered.

What is this course about?

Description

In this course you will develop specialist knowledge of the materials and hardware used within aircraft.

How will this course be delivered?

Activity Hours Beginning Week Frequency
Blended learning
Learning materials – Asynchronous weekly learning material 1hr Week 1 12 times
Seminar – On campus 1hr Week 1 3 times
Tutorial/Workshop 1 – On campus 2hrs Week 1 10 times
Laboratory 1 – On campus 2hrs Week 2 5 times

Course Topics

Topics may include:

  • Introduction to the metallurgy of aircraft materials
  • Standard materials testing methods
  • Corrosion 
  • Permanent and non-permanent fasteners 
  • Pipes and Unions 
  • Springs, Bearings 
  • Transmissions systems 
  • Electrical Cables, construction and characteristics.
  • High tension and co-axial cables and crimping. 
  • Connector types, pins, plugs, sockets, insulators. 
  • Current and Voltage rating, coupling and identification codes. 
     

What level is this course?

100 Level (Introductory)

Engaging with discipline knowledge and skills at foundational level, broad application of knowledge and skills in familiar contexts and with support. Limited or no prerequisites. Normally, associated with the first full-time study year of an undergraduate program.

What is the unit value of this course?

12 units

How does this course contribute to my learning?

Course Learning Outcomes On successful completion of this course, you should be able to... Graduate Qualities Mapping Completing these tasks successfully will contribute to you becoming... Professional Standard Mapping * Competencies from multiple Professional Bodies (see below) *
1 Demonstrate discipline-specific knowledge and identify various connector types, pins, plugs, sockets, and insulators in accordance with current and voltage rating, coupling, and identification codes. Knowledgeable
1, 1, 1.3.a, 1.3.a, 1.3, 1.3
2 Demonstrate discipline-specific knowledge in identifying appropriate permanent and non-permanent fasteners for different aircraft applications. Knowledgeable
1, 1, 1.3.a, 1.3.a, 1.3, 1.3
3 Evaluate the properties and characteristics of materials used in aircraft hardware, applying metallurgical principles and test methods, and justify their use in various applications. Creative and critical thinker
2, 2, 2.1.a, 2.1.a, 2.1, 2.1
4 Apply knowledge of transmission systems to analyse and troubleshoot mechanical power transfer in aircraft Creative and critical thinker
2, 2, 2.1.b, 2.1.b, 2.1, 2.1
5 Proficiently select and apply appropriate installation and maintenance techniques of pipes and unions with various functions and applications in aircraft systems. Empowered
2, 2, 2.2.a, 2.2.a, 2.2, 2.2
6 Select, install, and maintain springs and bearings in aircraft components and systems Empowered
2, 2, 2.2.a, 2.2.a, 2.2, 2.2

* Competencies by Professional Body

CODE COMPETENCY
Engineers Australia Stage 1 Engineering Technologist Competency Standards
1 Elements of competency: Knowledge and Skill Base
1.3.a Knowledge and Skill Base - In-depth understanding of specialist bodies of knowledge within the technology domain: Proficiently applies advanced technical knowledge and skills to deliver engineering outcomes in specialist area(s) of the technology domain and associated industry, commercial and community sectors.
1.3 Knowledge and Skill Base: In-depth understanding of specialist bodies of knowledge within the technology domain.
2 Elements of competency: Engineering Application Ability
2.1.a Engineering Application Ability - Application of established engineering methods to broadly-defined problem solving within the technology domain: Identifies, discerns and characterises salient issues, determines and analyses causes and effects, justifies and applies appropriate simplifying assumptions, predicts performance and behaviour, synthesises solution strategies and develops substantiated conclusions.
2.1.b Engineering Application Ability - Application of established engineering methods to broadly-defined problem solving within the technology domain: Ensures that the application of specialist technologies are soundly based on fundamental principles by diagnosing, and taking appropriate action with data, calculations, results, proposals, processes, practices, and documented information that may be ill-founded, illogical, erroneous, unreliable or unrealistic.
2.2.a Engineering Application Ability - Application of engineering techniques, tools and resources within the technology domain: Proficiently identifies, selects and applies the materials, components, devices, systems, processes, resources, plant and equipment relevant to the technology domain.
2.1 Engineering Application Ability: Application of established engineering methods to broadly-defined problem solving within the technology domain.
2.2 Engineering Application Ability: Application of engineering techniques, tools and resources within the technology domain.
Engineers Australia Stage 1 Professional Engineer Competency Standards
1 Elements of competency: Knowledge and Skill Base
1.3.a Knowledge and Skill Base - In-depth understanding of specialist bodies of knowledge within the engineering discipline: Proficiently applies advanced technical knowledge and skills in at least one specialist practice domain of the engineering discipline.
1.3 Knowledge and Skill Base: In-depth understanding of specialist bodies of knowledge within the engineering discipline.
2 Elements of competency: Engineering Application Ability
2.1.a Engineering Application Ability - Application of established engineering methods to complex engineering problem solving: Identifies, discerns and characterises salient issues, determines and analyses causes and effects, justifies and applies appropriate simplifying assumptions, predicts performance and behaviour, synthesises solution strategies and develops substantiated conclusions.
2.1.b Engineering Application Ability - Application of established engineering methods to complex engineering problem solving: Ensures that all aspects of an engineering activity are soundly based on fundamental principles - by diagnosing, and taking appropriate action with data, calculations, results, proposals, processes, practices, and documented information that may be ill-founded, illogical, erroneous, unreliable or unrealistic.
2.2.a Engineering Application Ability - Fluent application of engineering techniques, tools and resources: Proficiently identifies, selects and applies the materials, components, devices, systems, processes, resources, plant and equipment relevant to the engineering discipline.
2.1 Engineering Application Ability: Application of established engineering methods to complex engineering problem solving.
2.2 Engineering Application Ability: Fluent application of engineering techniques, tools and resources.

Am I eligible to enrol in this course?

Refer to the UniSC Glossary of terms for definitions of “pre-requisites, co-requisites and anti-requisites”.

Pre-requisites

Not applicable

Co-requisites

Not applicable

Anti-requisites

Not applicable

Specific assumed prior knowledge and skills (where applicable)

Not applicable

Microcredential Information

Not applicable

How am I going to be assessed?

Grading Scale

Standard Grading (GRD)

High Distinction (HD), Distinction (DN), Credit (CR), Pass (PS), Fail (FL).

Details of early feedback on progress

Early feedback will be provided through completion of weekly activities in workshops.  Furthermore, feedback on each assessment will be provided which will be used to help with the following assessment.

Assessment tasks

Delivery mode Task No. Assessment Product Individual or Group Weighting % What is the duration / length? When should I submit? Where should I submit it?
All 1 Practical / Laboratory Skills Individual 50%
 
Throughout teaching period (refer to Format) Online Assignment Submission with plagiarism check
All 2 Examination - Centrally Scheduled Individual 50%
2 hours
Exam Period Online Assignment Submission with plagiarism check
All - Assessment Task 1:Skill Simulation
Goal:
Application of appropriate installation and maintenance techniques in aircraft.
Product: Practical / Laboratory Skills
Authorship Statement:
Format:
Professional skill simulation: Application of appropriate installation and maintenance techniques in aircraft. Due each laboratory class.
Criteria:
No. Learning Outcome assessed
1
Evaluation of the properties and characteristics of materials used in aircraft hardware, applying metallurgical principles and test methods, and justify their use in various applications.
3
2
Application of knowledge of transmission systems to analyse and troubleshoot mechanical power transfer in aircraft
4
3
Proficient selection and application of appropriate installation and maintenance techniques of pipes and unions with various functions and applications in aircraft systems.
5
4
Demonstration of competence in the selection, installation, and maintenance of springs and bearings in aircraft components and systems
6
5
Demonstration of discipline-specific knowledge in identifying appropriate permanent and non-permanent fasteners for different aircraft applications.
2
6
Demonstration of discipline-specific knowledge and identify various connector types, pins, plugs, sockets, and insulators in accordance with current and voltage rating, coupling, and identification codes.
1
Generic Skills:
Communication, Collaboration, Problem solving, Organisation, Applying technologies
All - Assessment Task 2:Final exam
Goal:
An examination on any or all material covered in the course.
Product: Examination - Centrally Scheduled
Authorship Statement:
Format:
An examination on any or all material covered in the course.
Criteria:
No. Learning Outcome assessed
1
Evaluation of the properties and characteristics of materials used in aircraft hardware, applying metallurgical principles and test methods, and justify their use in various applications.
3
2
Application of knowledge of transmission systems to analyse and troubleshoot mechanical power transfer in aircraft
4
3
Proficient selection and application of appropriate installation and maintenance techniques of pipes and unions with various functions and applications in aircraft systems.
5
4
Demonstration of competence in the selection, installation, and maintenance of springs and bearings in aircraft components and systems
6
Generic Skills:
Communication, Problem solving, Applying technologies

Directed study hours

A 12-unit course will have total of 150 learning hours which will include directed study hours (including online if required), self-directed learning and completion of assessable tasks. Student workload is calculated at 12.5 learning hours per one unit.

What resources do I need to undertake this course?

Please note: Course information, including specific information of recommended readings, learning activities, resources, weekly readings, etc. are available on the course Canvas site– Please log in as soon as possible.

Prescribed text(s) or course reader

There are no required/recommended resources for this course.

Specific requirements

Not applicable

How are risks managed in this course?

Health and safety risks for this course have been assessed as low. It is your responsibility to review course material, search online, discuss with lecturers and peers and understand the health and safety risks associated with your specific course of study and to familiarise yourself with the University’s general health and safety principles by reviewing the online induction training for students, and following the instructions of the University staff.

What administrative information is relevant to this course?

Assessment: Academic Integrity

Academic integrity is the ethical standard of university participation. It ensures that students graduate as a result of proving they are competent in their discipline. This is integral in maintaining the value of academic qualifications. Each industry has expectations and standards of the skills and knowledge within that discipline and these are reflected in assessment.

Academic integrity means that you do not engage in any activity that is considered to be academic fraud; including plagiarism, collusion or outsourcing any part of any assessment item to any other person. You are expected to be honest and ethical by completing all work yourself and indicating in your work which ideas and information were developed by you and which were taken from others. You cannot provide your assessment work to others. You are also expected to provide evidence of wide and critical reading, usually by using appropriate academic references.

In order to minimise incidents of academic fraud, this course may require that some of its assessment tasks, when submitted to Canvas, are electronically checked through Turnitin. This software allows for text comparisons to be made between your submitted assessment item and all other work to which Turnitin has access.

Assessment: Additional Requirements

Eligibility for Supplementary Assessment

Your eligibility for supplementary assessment in a course is dependent of the following conditions applying:
(a) The final mark is in the percentage range 47% to 49.4%; and
(b) The course is graded using the Standard Grading scale

Eligibility for Supplementary Assessment Your eligibility for supplementary assessment in a course is dependent of the following conditions applying: - The final mark is in the percentage range 47% to 49.4% - The course is graded using the Standard Grading scale - You have not failed an assessment task in the course due to academic misconduct

Assessment: Submission penalties

Late submissions may be penalised up to and including the following maximum percentage of the assessment task’s identified value, with weekdays and weekends included in the calculation of days late:
(a) One day: deduct 5%;
(b) Two days: deduct 10%;
(c) Three days: deduct 20%;
(d) Four days: deduct 40%;
(e) Five days: deduct 60%;
(f) Six days: deduct 80%;
(g) Seven days: A result of zero is awarded for the assessment task.

The following penalties will apply for a late submission for an online examination:
Less than 15 minutes: No penalty
From 15 minutes to 30 minutes: 20% penalty
More than 30 minutes: 100% penalty

Links to relevant University policy and procedures

For more information on Academic Learning & Teaching categories including:

  • Assessment: Courses and Coursework Programs
  • Review of Assessment and Final Grades
  • Supplementary Assessment
  • Central Examinations
  • Deferred Examinations
  • Student Conduct
  • Students with a Disability

For more information, visit https://www.usc.edu.au/explore/policies-and-procedures#academic-learning-and-teaching

Student Charter

UniSC is committed to excellence in teaching, research and engagement in an environment that is inclusive, inspiring, safe and respectful. The Student Charter sets out what students can expect from the University, and what in turn is expected of students, to achieve these outcomes.

General Enquiries

For course-specific questions, contact your teaching staff or Course Coordinator.  

For other enquiries or to access support, please contact Student Central: